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Case Studies

Distillery Saves over 500,000 Proof Gallons per Year with Kurita’s ProClean 815

A large distillery in Kentucky had been working with Kurita for approximately eight months and was producing about 8.7 million proof gallons of distilled spirits annually. Fouling is expected in a distillery due to high mineral content of a plant’s water supply. This particular distillery was facing fouling in the evaporators because of high concentrated mash solids and high temperatures in the evaporators, [...]

HMO Technology Used in Midwest to Reduce Waste

A city in the midwestern United States needed a new groundwater treatment system to replace an aging system that relied on reverse osmosis (RO) to remove radium, a primary drinking water contaminant. This project used a design-build, collaborative delivery approach, and Tonka Water, a Kurita brand, partnered with a consulting engineer and a local contractor to help design a high-efficiency system that met the [...]

University Removes Legionella through ¾«¶«Ó°Òµ's Monochloramine Solution

For the past five years, ¾«¶«Ó°Òµ has been partnering with a major university on the east coast of the United States for their water treatment needs. Due to COVID-19 , the university was facing a heightened Legionella risk after a year and a half shutdown of the campus. Because of remote learning during the pandemic, many of the buildings were not in use, specifically without the water being circulated. The [...]

¾«¶«Ó°Òµ's Bioaugmentation Program Re-Balances Wastewater System

A food processing facility in the Upper Midwest was experiencing an upset due to a breakdown in their process equipment and production changes, which allowed for a high level of fats, oils, and grease (FOG ) to pass into their waste stream. The additional FOG that was discharged into the aeration basin was not sufficiently removed during the primary treatment. The increased loading to the aeration system put a [...]

A Holistic Water Examination: Sartori Cheese's Comprehensive Site Assessment Results in Reduced Water and Waste Costs

Sartori Cheese, a Wisconsin-based world-class cheese producer known for their SarVecchio® Parmesan and BellaVitano® cheeses, collaborated with Kurita to take a proactive approach to review Sartori’s water consumption, production, cleaning practices, and wastewater discharge at their production facility in Antigo, Wisconsin. Through the Comprehensive Site Assessment (CSA) and in alignment with [...]

California University Reduces Water Consumption Through Blowdown Reuse

Severe drought inspired a southern California university to explore their water use and to implement aggressive sustainability goals. Treatment and reuse of cooling tower blowdown water was instrumental in their water action plan, and ¾«¶«Ó°Òµ has played a key role in this effort. Southern California is population-dense and water-scarce. Although the bottom two-thirds of the state accounts for 80 percent of [...]

Suspended Solids Removed by Basin Sweep

At an ammonia production facility located in rural Nebraska with surrounding cornfields and gravel roads through the facility, the cooling tower collected high amounts of solids and silt through the natural air scrubbing of the system. These suspended solids circulated through the cooling system and accumulate over time. No filtration system had been installed to remove these suspended solids, thus the number of [...]

Successful Plant Startup with FDA Approved Cetamine Boiler Technology

A new Midwest dry-mill ethanol plant needed a complete boiler treatment program in place for the initial startup. The facility required a safe and FDA-approved product for potential contact in Distillers’ Dried Grains with Solubles (DDGS) used in animal feed and corn oil. Using efficient chemical feeds with minimal operational maintenance was priority. Additionally, this facility's two boilers had sustaining [...]

Integrated Treatment System Removes Iron, Arsenic and Radium in Wisconsin

The City of Elkhorn is a long-standing customer of ¾«¶«Ó°Òµ, utilizing equipment at multiple water treatment plants since the late 1970s. Elkhorn’s existing water treatment plants used aeration followed by pressure filtration and ion exchange, in series, to remove iron, arsenic and radium from the groundwater supply wells. When it came time to replace an aging treatment system, the city wanted to include [...]

OptaCellâ„¢ Plus Configured for Calcite Contactor Provides Flexible Operation While Stabilizing Aggressive Water

Craven County is located in the Eastern part of North Carolina at the mouth of the Neuse River. Their new water treatment plant was to include a reverse osmosis/nanofiltration (RO/NF) membrane system; however, the small membrane pore size removes many beneficial minerals, often resulting in a corrosive water. To stabilize the water before sending to distribution, ¾«¶«Ó°Òµ furnished a calcite contactor [...]

Kurita’s S.sensing® CS Technology Increases Lost Product Recovery by More Than 30% for Meat Processing Plant

A large beef processing facility located in the upper Midwest, operated by a leading global meat producer, implemented ¾«¶«Ó°Òµ’s feed-forward, approach using S.sensing CS technology that significantly increased incremental revenue and production capacity. The client’s state-of-the-art, dissolved air flotation (DAF) system in their flagship beef processing plant could not consistently [...]

New System Increases Water Savings Following Natural Disaster in New Jersey

Long Beach Township is mostly located on a barrier island in Ocean County, New Jersey. After Hurricane Sandy left much of the area underwater, significant reconstruction was necessary, which included a new Water Treatment Plant (WTP). The need for new construction also presented an opportunity to upgrade with better technology, increasing overall operational efficiency. The township first became acquainted [...]